ESAB MultiPower 460 Pulse Instructions d'exploitation

F-15-699February, 2002Read and understand the entire contents of this manual, the power source manual, and the wirefeeder manual used with this unit.

10SECTION 1 DESCRIPTIONELECTRIC SHOCK CAN KILL! Makesure that all primary input power to thepower source and wire feeder has beendisconnected at the

11SECTION 1 DESCRIPTION6. PANEL/REMOTE SWITCHWith this switch in the PANEL position, output voltage in the CV mode and theoutput current in the CC

12SECTION 2 INSTALLATIONIV. PULSE CONTROL PANEL INSTALLATIONThe standard MultiPower 460 control panel are easily removed and replacedwith the Mult

13Table 5-1 Wire Feeder CompatibilityWire FeederArc Trim Location from:PANEL REMOTE SynergicNon-Synergic**Mig 4HDDuraDrive 4-30Feeder X X OptionalDura

1423Figure4-1 Standard Mig Setup ProcedureD. STANDARD MIG (CV) WELDINGWhen the PROCESS switch is placed in the MIG position the MultiPower 460Pulse

15SECTION 3 OPERATIONE. MIG PULSE WELDINGThe MultiPower 460 Pulse is designed to provide simple to use, high quality,preprogrammed synergic and non-s

16switch characteristics. The TRIM adjustment is calibrated such that thepreprogrammed synergic pulse data is approximately at 12 o'clock of th

17SECTION 3 OPERATIONStep 8 Set the voltage knob on the wire feeder to the "5" or center 12 o'clockposition.Step 9. Connect the work c

18J. NON-SYNERGIC PULSE OPERATIONThe MultiPower 460 Pulse has the unique ability to Pulse MIG weld in the NON-SYNERGIC mode. Non-synergic operation

19K. PULSE PARAMETERSTables 5-3 through 5-8 list the approximate pulse weld parameters for eachmaterial and diameter available. These are provided f

2TABLE OF CONTENTSSECTION TITLE PAGEPARAGRAPHSAFETY ...

20SECTION 5 OPERATIONTable 5-3 Carbon Steel Pulse Weld Data.035 Steel .040 SteelWFS Range (IPM)Pulse Peak (Amps)Pulse Width (ms)Pulse Back-groun

21Table 5-4 Stainless Steel Pulse Weld DataSECTION 5 OPERATIONWFS Range (IPM)Pulse Peak (Amps)Pulse Width (ms)Pulse Back-ground (Amps)Pulse Fre

22SECTION 5 OPERATIONTable 5-5 4000 Aluminum Pulse Weld DataWFS Range (IPM)Pulse Peak (Amps)Pulse Width (ms)Pulse Back- ground (Amps)Pulse Freq

23Table 5-6 5000 Aluminum Pulse Weld DataSECTION 5 OPERATIONWFS Range (IPM)Pulse Peak (Amps)Pulse Width (ms)Pulse Back- ground (Amps)Pulse Fre

24SECTION 3 OPERATIONTable 5-7 Metal Core Carbon Steel Pulse Weld Data.035 Metal Core CS .040 Metal Core CSWFS Range (IPM)Pulse Peak (Amps)Pulse

25SECTION 3 OPERATIONTable 5-8 Metal Core Stainless Steel Pulse Weld Data.035 Metal Core SS .040 Metal Core SSWFS Range (IPM)Pulse Peak (Amps)Pu

26Figure 3. MultiPower 460 Pulse Schematic DiagramSECTION 4 MAINTENANCE

27NOTES

F-15-699 2/2002IF YOU DO NOT KNOW WHOM TO CALLTelephone: (800) ESAB-123/ Fax: (843) 664-4452/ Web:http://www.esab.comHours: 7:30 AM to 5:00 PM ESTA. C

3WARNING: These Safety Precautions are foryour protection. They summarize precaution-ary information from the references listed inAdditional Safety In

4FUMES AND GASES -- Fumes andgases, can cause discomfort or harm,particularly in confined spaces. Donot breathe fumes and gases. Shield-ing gases can

5ADVERTENCIA: Estas Precauciones deSeguridad son para su protección. Ellas hacenresumen de información proveniente de lasreferencias listadas en la se

6HUMO Y GASES -- El humo y los gases,pueden causar malestar o daño,particularmente en espacios sinventilación. No inhale el humo o gases. Elgas de

7a. Éloigner suffisamment tous les matériaux combus-tibles du secteur où l’on exécute des soudures ou descoupes à l’arc, à moins de les recouvrir com

8dommages corporels graves, voire mortels endéclenchant des incendies ou des chocs électriques.Observez par conséquent les précautions suivantes:a. E

9SECTION 1 DESCRIPTIONFigure -1 MultiPower 460Pulse Control PanelI. SAFETYBefore the MultiPower 460 Pulse Control Panel Kit is installed, the sa