ESAB MultiPower 460 Pulse Manuel d'instructions

0558003754 03 / 2006MultiPower 460 PulseDC WELDING POWER SOURCE(Shipyard Model)INSTRUCTION MANUALESAB ITEM NO. 0558003402, MultiPower 460 Pulse - 230

10levage, des câbles de grue ou divers cheminsélectriques.g. Empêchez l’apparition de toute humidité, notammentsur vos vêtements, à la surface de l’em

11Table 2-1. Specifications for MultiPower 460 Pulse2.1. SAFETYBefore the MultiPower 460 Pulse power source is put into operation, thesafety section a

12The MultiPower 460 Pulse is a multi-process power source designed for Migshort circuiting, spray and pulse spray transfer (GMAW), flux core (FCAW),T

13Figure 2-3. Pulse Control PanelSECTION 2 DESCRIPTIONC. CONTROL PANEL DESCRIPTION (Refer to Figures 2-3 and 2-4)1. FAULT LAMP The RED fault lig

14DESCRIPTIONSECTION 2When using a DuraDrive 4-30 or DuraDrive 4-48 Wire Feeder, the wire feedspeed is displayed in inches per minute (IPM) in the top

15Figure 2-5. MultiPower 4607. INDUCTANCE TRIMThis control is used only in the STANDARD mode and is deactivated in theTIG, STICK and PULSE modes. In

16DESCRIPTIONSECTION 21. POWER ON/OFF SWITCH & LAMPThe main power switch is located on the right front panel of the power source.This switch ener

17Figure 2-6. Remote Control PendantDESCRIPTIONSECTION 2NOTEIf a Remote Control Pendant is used forcontinuous current control, place thePANEL/REMOTE s

18DESCRIPTIONSECTION 2

19Table 3-1. Recommended Sizes for InputConductors and Line Fuses*Sized per National Code for 80 °C rated copper conductors @ 30 °C ambient. Not more

2These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principlesof operation and safe practices for arc welding a

201. The primary power leads must be insulated copper conductors. Threepower leads and one ground wire are required. Either rubber coveredcable or co

212. Remove the top cover. Identify primary power input connection block,chassis ground lug on the fan shroud frame, and primary input terminalboard.

22Check the voltage links for proper volt-age on the Input Terminal board beforeapplying primary power.5. Figure 3-3 illustrates the input voltage ter

23Table 3-2. Output Cable Sizes (Secondary)* Total cable length includes work and electrode cables. Cable size is based on directcurrent, insulated c

24INSTALLATIONSECTION 3

25SECTION 4OPERATION4.1. OPERATIONA. WIRE FEEDER COMPATIBILITYThe MultiPower 460 Pulse power source can be used with several types of wirefeeders. T

26NOTEIf a Remote Hand Control is used for con-tinuous current control, place the PANEL/REMOTE switch in the PANEL POSITIONand set the Panel Current k

27SECTION 4OPERATIOND. STICK WELDINGWhen the PROCESS switch is placed in the STICK position, the MultiPower 460Pulse establishes open circuit voltage

28When the WELD PROCESS switch ismoved to the TIG or STICK position,electrode becomes electrically “HOT”.Do not allow the electrode to contactground p

29SECTION 4OPERATIONF. MIG & FLUX CORE WELDING PRESET PROCEDUREWhen the PROCESS switch is placed in the MIG position, the MultiPower 460Pulse is

3TABLE OF CONTENTSSECTION TITLE PAGESECTION 1 SAFETY ...

30Table 4-2 Wire Types, Diameter and Shield GasesSECTION 4OPERATIONMaterial Type DiametersShielding Gas (AWS Designation)Carbon

31SECTION 4OPERATIONFigure 4-6 Synergic Pulse MIG Setup32514The TRIM Knob on the front panel (Voltage knob) allows the operator to fine tunethe puls

32SECTION 4OPERATIONStep 6. Set the shielding gas flow rate to 35 cfh by activating the gas purgeswitch on the wire feeder or pulling the gun trigger

33SECTION 4OPERATION3. SHIELDING GASESTable 4-2 lists the types of shielding gas mixtures that can be used with theMultiPower 460 Pulse. The wire b

34SECTION 4OPERATIONJumper Plug Removed and Harness connected (as factory shipped)Non-Synergic Mode - The pulse parameters are determined by the posit

35SECTION 5MAINTENANCEThese circuits are protected by two 10 amp circuit breakers mounted in the frontpanel. If these open, the contactor and wire fe

36gCONDITION ACTIONUnit Inoperative A.B.C.D.E.No input power. Check main line (user's) switch fuses -- replace if needed.Poor or improper input

37Schematic Diagram Section 1 - MultiPower 460 - 230/460/575V0558003034-C

38Schematic Diagram Section 2 - MultiPower 460 - 230/460/575V0558003034-C

39Schematic Diagram Section 3 - MultiPower 460 - 230/460/575V0558003034-C

4TABLE OF CONTENTS

40Wiring Diagram Section 1 - MultiPower 460 - 230/460/575V0558003064-D

41Wiring Diagram Section 2 - MultiPower 460 - 230/460/575V0558003064-D

42Wiring Diagram Section 3 - MultiPower 460 - 230/460/575V0558003064-D

43SECTION 6 REPLACEMENT PARTS6.1. REPLACEMENT PARTSReplacement Parts are illustrated on the following figures. When ordering replacement parts, order

44SECTION 6 REPLACEMENT PARTS1234, 56798QTY. ITEM CIRCUITNO. REQ. NO. DESCRIPTION SYMBOL0558003402 MultiPower 460 Pulse (Shipyard Model)1 2 678025 Ter

45SECTION 6 REPLACEMENT PARTSQTY. ITEM CIRCUITNO. REQ. NO. DESCRIPTION SYMBOL0558003402 MultiPower 460 Pulse (Shipyard Model)1 2 678025 Terminal Asse

46SECTION 6 REPLACEMENT PARTS621QTY. ITEM CIRCUITNO. REQ. NO. DESCRIPTION SYMBOL0558003402 MultiPower 460 Pulse (Shipyard Model)1 0558004100 Kit, Puls

4712345SECTION 6 REPLACEMENT PARTSQTY. ITEM CIRCUITNO. REQ. NO. DESCRIPTION SYMBOL0558003402 MultiPower 460 Pulse (Shipyard Model)1 1 1312733 Label fo

48SECTION 6 REPLACEMENT PARTSQTY. ITEMNO. REQ. NO. DESCRIPTION SYMBOL0558003402 MultiPower 460 Pulse (Shipyard Model)1 3 99511916 Diode Fwd 200V 250A2

491234SECTION 6 REPLACEMENT PARTSQTY. ITEMNO. REQ. NO. DESCRIPTION SYMBOL0558003402 MultiPower 460 Pulse (Shipyard Model)1 2 17280110 Res WW Fix'

5WARNING: T hese Safety Precautions are foryour protection. They summarize precaution-ary information from the references listed inAdditional Safety I

5012543SECTION 6 REPLACEMENT PARTSQTY. ITEMNO. REQ. NO. DESCRIPTION SYMBOL0558003402 MultiPower 460 Pulse (Shipyard Model)1 1 952938 SCR 480V 18A Pane

51REVISION HISTORY1. 07 / 2003 - "A" REVISION - Updated all front panel diagrams to show new layout, also updated front paneldiagram in repl

IF YOU DO NOT KNOW WHOM TO CALLTelephone: (800) ESAB-123/ Fax: (843) 664-4452/ Web:http://www.esab.comHours: 7:30 AM to 5:00 PM ESTA. CUSTOMER SERVICE

6FUMES AND GASES -- Fumes andgases, can cause discomfort or harm,particularly in confined spaces. Donot breathe fumes and gases. Shield-ing gases can

7ADVERTENCIA: Estas Precauciones de Seguridadson para su protección. Ellas hacen resumen deinformación proveniente de las referencias listadasen la s

8HUMO Y GASES -- El humo y los gases,pueden causar malestar o daño,particularmente en espacios sinventilación. No inhale el humo o gases. Elgas de

9coupes à l’arc, à moins de les recouvrir complètementd’une bâche non-inflammable. Ce type de matériauxcomprend notamment le bois, les vêtements, la s