ESAB MultiPower 460 Pulse Manuel d'instructions

0558004302 10 / 2004MultiPower 460DC WELDING POWER SOURCE(Shipyard Model)INSTRUCTION MANUALESAB ITEM NO. 0558003401, MultiPower 460 - 230/460/575 vac

10levage, des câbles de grue ou divers cheminsélectriques.g. Empêchez l’apparition de toute humidité, notammentsur vos vêtements, à la surface de l’em

11Table 2-1. Specifications for MultiPower 4602.0. GENERALBefore the MultiPower 460 power source is put into operation, the safetysection at the fron

12The MultiPower 460 is a multi-process power source designed for Mig shortcircuiting, spray transfer (GMAW), flux core (FCAW), Tig (GTAW), and stick(

13Figure 2-3. Control PanelSECTION 2 DESCRIPTIONC. CONTROL PANEL DESCRIPTION(Refer to Figures 2-3 and 2-4)1. FAULT LAMP The RED fault light on th

14DESCRIPTIONSECTION 2When using a DuraDrive 4-30 or DuraDrive 4-48 Wire Feeder, the wire feedspeed is displayed in inches per minute (IPM) in the top

15Figure 2-5. MultiPower 4607. INDUCTANCE TRIMThis control is deactivated in the TIG and STICK modes. Inductance is used to optimize short circuitin

16DESCRIPTIONSECTION 24. CONTACTOR "ON/OFF" SWITCHThis switch provides manual control of the welding contactor when thePROCESS switch on t

17Figure 2-6. Remote Control PendantDESCRIPTIONSECTION 2NOTEIf a Foot Control or Remote Hand Controlis used for continuous current control,place the P

18DESCRIPTIONSECTION 2

19Table 3-1. Recommended Sizes for InputConductors and Line Fuses*Sized per National Code for 80 °C rated copper conductors @ 30 °C ambient. Not more

2These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principlesof operation and safe practices for arc welding a

201. The primary power leads must be insulated copper conductors. Threepower leads and one ground wire are required. Either rubber coveredcable or co

213. When using the provided strain relief, refer to Figure 3-1 for proper cablestrip lengths. It is important to follow the cable strip guide to ens

225. Figures 3-3, 3-4 and 3-5 illustrate the input voltage terminal boards and the input voltage linkconnections. The particular voltages from which t

23Table 3-2. Output Cable Sizes (Secondary)* Total cable length includes work and electrode cables. Cable size is based on directcurrent, insulated c

24INSTALLATIONSECTION 3

25SECTION 4 OPERATION4.0. OPERATIONA. WIRE FEEDER COMPATIBILITYThe MultiPower 460 power source can be used with several ESAB 42 volt wirefeeders. T

26NOTE"OFF THE ARC" Wire Feeders can useeither MIG (CV) or STICK (CC) ProcessSelection. Place the contactor toggleswitch on the accesssory p

27SECTION 4OPERATIONF. TIG WELDINGWhen the PROCESS switch is placed in the TIG position, the MultiPower 460is automatically set for CC (constant curr

28OPERATIONSECTION 4When the WELD PROCESS switch ismoved to the TIG or STICK position,electrode becomes electrically“HOT”. Do not allow the electrode

29SECTION 4OPERATIONWhen the WELD PROCESS switch ismoved to the TIG or STICK position,electrode becomes electrically “HOT”.Do not allow the electrode

3TABLE OF CONTENTSSECTION TITLE PAGESECTION 1 SAFETY ...

30SECTION 4OPERATION

315.0 MAINTENANCE AND TROUBLESHOOTINGA. CLEANINGPeriodically, remove the cover from the power source and blow accumulateddust and dirt from the air

32gCONDITION ACTIONUnit Inoperative A.B.C.D.E.No input power. Check main line (user's) switch fuses -- replace if needed.Poor or improper input

33Schematic Diagram - MultiPower 460 - 230/460/575V0558003034-B

34Schematic Diagram (Continued) - MultiPower 460 - 230/460/575V0558003034-B

35Wiring Diagram Section 1 - MultiPower 460 - 230/460/575V0558003064-D

36Wiring Diagram Section 2 - MultiPower 460 - 230/460/575V0558003064-D

37Wiring Diagram Section 3 - MultiPower 460 - 230/460/575V0558003064-D

38SECTION 5MAINTENANCE

39SECTION 6 REPLACEMENT PARTSA. REPLACEMENT PARTSReplacement Parts are illustrated on the following figures. When ordering replacement parts, order by

4TABLE OF CONTENTS

40SECTION 6 REPLACEMENT PARTS124, 578,9151112, 131714310161819QTY. ITEM CIRCUITNO. REQ. NO. DESCRIPTION SYMBOL1 2 678025 Terminal Assembly2 1 952219

41SECTION 6 REPLACEMENT PARTSQTY. ITEMNO. REQ. NO. DESCRIPTION SYMBOL1 3 99511916 Diode Fwd 200V 250A2 3 99511915 Diode Rev 200V 250A3 1 954864 Label

42SECTION 6 REPLACEMENT PARTS4621

43SECTION 6 REPLACEMENT PARTS1234QTY. ITEMNO. REQ. NO. DESCRIPTION SYMBOL1 2 17280110 Res WW Fix'd ST 100W 5% 100.00 R3, R42 1 0558002712 Transf

44SECTION 6 REPLACEMENT PARTS12345QTY. ITEM CIRCUITNO. REQ. NO. DESCRIPTION SYMBOL1 1 1312733 Label for Install Use COP Wire2 1 950219 Relief Strain 2

45SECTION 6 REPLACEMENT PARTS12543QTY. ITEMNO. REQ. NO. DESCRIPTION SYMBOL1 1 952938 SCR 480V 18A Panel MNT2 1 951997 Transducer Current SH13 1 951085

46SECTION 6 REPLACEMENT PARTS1265437

47 REVISION HISTORYOriginal release of this manual - 05/2003.Revision A (05SEP03) - Added 19-pin

0558004302 10 / 2004IF YOU DO NOT KNOW WHOM TO CALLTelephone: (800) ESAB-123/ Fax: (843) 664-4452/ Web:http://www.esab.comHours: 7:30 AM to 5:00 PM ES

5WARNING: These Safety Precautions are foryour protection. They summarize precaution-ary information from the references listed inAdditional Safety In

6FUMES AND GASES -- Fumes andgases, can cause discomfort or harm,particularly in confined spaces. Donot breathe fumes and gases. Shield-ing gases can

7ADVERTENCIA: Estas Precauciones de Seguridadson para su protección. Ellas hacen resumen deinformación proveniente de las referencias listadasen la s

8HUMO Y GASES -- El humo y los gases,pueden causar malestar o daño,particularmente en espacios sinventilación. No inhale el humo o gases. Elgas de

9coupes à l’arc, à moins de les recouvrir complètementd’une bâche non-inflammable. Ce type de matériauxcomprend notamment le bois, les vêtements, la s