ESAB POWERCUT-1500 Spécifications

Be sure this information reaches the operator.You can get extra copies through your supplier.POWERCUT-1500PLASMA ARC CUTTING PACKAGEF15-695-C 10 / 200

10The PowerCut 1500 plasma cutting package combinesthe proven reliability of the PowerCut-875 and 1125with the newly designed PT-32EH torch. The very

11Optional Accessories:90 amp Spare Parts Kit...0558003062Plasma Flow Measuring Kit:This valuable troubles

12SECTION 1 DESCRIPTION1.1 GENERALThe Powercut-1500 is a compact, completely self-contained plasma cuttingsystem. As shipped, the system is fully a

13SECTION 2 INSTALLATION2.1 GENERALProper installation is important for satisfactory and trouble-free operation ofthe PowerCut 1500 cutting packag

14SECTION 2 INSTALLATION2.5.1 INPUT VOLTAGE CHANGEOVER200 - 230 or 460 ModeTo simplify the use of the ESAB Powercut 1500 with different input volt-

15SECTION 2 INSTALLATIONFigure 2-1. PowerCut 1500 Interconnection DiagramWORKSAFETYGROUNDPT-32Prefiltered DRY AIRSUPPLY (CustomerSupplied)(90 to 150

16SECTION 3 OPERATION3.1 OPERATION3.2 PowerCut 1500 CONTROLS (FIGURE 3-1A)A. Power Switch. When placed in ON position, the green pilot light willg

17Figure 3-1B. PowerCut 1500 Controls3.2 PowerCut 1500 Indicator Lights (FIGURE 3-1B)E. Power "ON" Indicator: Illuminates whenever the fron

18SECTION 3 OPERATIONturned back on.3.3 CUTTING WITH THE POWERCUT-1500Use the following procedures to cut with the PT-32 torch (Figure 3-4).A. Make

19SECTION 3 OPERATIONheld approximately 1/4 inch from the work.E. When ending a cut, the torch switch should be released (press andrelease if u

2These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principlesof operation and safe practices for arc welding a

20THIN GAUGE MATERIALSCAN BE CUT WITH 1/16" (1.6 mm)TORCH-TO-WORK DISTANCEADJUST TO 3/16" (4.8 mm) FORMATERIALS OVER 1/4" (6.4 mm)THICK

21SECTION 3 OPERATIONWHEN THE ARC BREAKSTHROUGH THE WORK,BRING THE TORCH TO ANUPRIGHT POSITION ANDPROCEED TO CUT.TO START A PIERCE, TILT THETORCH TO

22Listed below are common cutting problems followed by the probable causeof each. If problems are determined to be caused by the PowerCut 1500, refer

23SECTION 4 MAINTENANCE4.1 GENERALIf this equipment does not operate properly, stop work immediately andinvestigate the cause of the malfunction.

24SECTION 4 MAINTENANCEELECTRODENOZZLESHIELDIMPORTANT!MAKE SHIELD VERYTIGHT!VALVE PIN*The valve pin is a crucial member of the system. Its func-tio

254.4 IGBT Handling & ReplacementSince IGBT gates are insulated from any other conducting region, careshould be taken to prevent static build up,

26SECTION 4 MAINTENANCEFigure 4-2. Screw Fastening OrderTwo-Point Mounting TypeTemporary tighteningcÎdFinal tighteningdÎcFour-Point Mounting TypeTem

27SECTION 5 TROUBLESHOOTING5.1TROUBLESHOOTINGELECTRIC SHOCK CAN KILL! Be sure that all primary power to themachine has been externally disconnected.

28SECTION 5 TROUBLESHOOTING5.2TROUBLESHOOTING GUIDEA. Power Light does not come on.1. Visually inspect the machine for any damage.2. Check following:

29SECTION 5 TROUBLESHOOTINGRefer to system schematic. Replace the transformer if the correctsecondary voltages are not present.3. If everything above

3USER RESPONSIBILITYThis equipment will perform in conformity with the description thereof contained in this manual and accompanyinglabels and/or inse

30SECTION 5 TROUBLESHOOTINGc. To check if the output is shorted, measure the resistance byputting the ohmmeter leads across the output. Put the black

31F. High Frequency and Pilot Arc are on but Main Arc does nottransfer.1. Make sure work clamp is connected to work material.2. Check the torch. Repla

32SECTION 5 TROUBLESHOOTINGFigure 5.1 IGBT Gating Signal5.3 REFERENCE VOLTAGE CHECKSA. Control Board Assembly (PCB1)1. LED’sLED- (D9)- Torch SwitchLE

33TORCH SWITCHOPEN CLOSEGAS SOLENOID VALVEPREFLOWFLOW SWITCH CLOSEFAULT OVERLOAD LIGHTHF CIRCUITPILOT ARCINVERTERCUTTING ARC (CURRENT)5.4SEQUENC

34SECTION 5 TROUBLESHOOTING PUSH RELEASE PUSH RELEASETORCH SWITCH OPEN CLOSE GAS SOLENOID VALVECLOSE OPENFLOW SWITCHFAULT LIGHTHF CIRCUITPIL

35Powercut-1500 Schematic DiagramD-0558003108-B

36SECTION 6 REPLACEMENT PARTSA. REPLACEMENT PARTSReplacement Parts are illustrated on the following figures. When orderingreplacement parts, order

37SECTION 6 REPLACEMENT PARTSItem PartNo. Qty. No. Description Symbol1 1 36107 SW Pwr Disc 600V S12 2 951474 Switch Seal Black3 1 954942 Overlay Fro

38Item PartNo. Qty. No. Description Symbol1 1 21710 Regulator Air Line *808-022 1 21711 Gauge 1.50 *160 PSI WHT CB3 1 0558002446 Switch 40A S24 1 0558

39SECTION 6 REPLACEMENT PARTSInternal View - Powercut-1500Lower Left SideItem PartNo. Qty. No. Description Symbol1 2 0558002447 Transformer Main T2,

4WARNING: These Safety Precautions are foryour protection. They summarize precaution-ary information from the references listed inAdditional Safety In

40SECTION 6 REPLACEMENT PARTSInternal View - Powercut-1500Left Side RearItem PartNo. Qty. No. Description Symbol1 1 0558002482 SOL AY 1/8 NPTF Port

41SECTION 6 REPLACEMENT PARTSItem PartNo. Qty. No. Description Symbol1 1 0558002446 Switch 40A S22 2 0558002435 CAP 3100 UF 450VDC Alum C5, C63 1 36

42SECTION 6 REPLACEMENT PARTSItem PartNo. Qty. No. Description Symbol1 1 0558002434 3PH BR Rect. w/out Thyristor BR12 1 17750050 RES WW 50W 50 OHM

43SECTION 6 REPLACEMENT PARTSItem PartNo. Qty. No. Description Symbol1 4 17712502 RES WW AH** TT *25W *3% 5K OHMs R8 - 112 1 0558002448 Transformer

44JP1JP451432Item PartNo. Qty. No. Description Symbol1 1 38180 PCB Control PCB12 1 952938 SCR 480V 18A Panel MNT Q13 1 38208 PCB SCR Trigger PCB44 1 9

45SECTION 6 REPLACEMENT PARTS Internal View - Powercut-1500Front Left SideItem PartNo. Qty. No. Description Symbol1 1 38131 PCB Start-up Network PCB

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47Instruction Manual ChangesThe "A" edition (3/02) of the manual covers the following:1. Schematic Diagram upgraded from 0558003108 to 05580

F15-695-C 10 / 2003IF YOU DO NOT KNOW WHOM TO CALLTelephone: (800) ESAB-123/ Fax: (843) 664-4452/ Web:http://www.esab.comHours: 7:30 AM to 5:00 PM EST

5FUMES AND GASES -- Fumes andgases, can cause discomfort or harm,particularly in confined spaces. Donot breathe fumes and gases. Shield-ing gases can

6ADVERTENCIA: Estas Precauciones de Seguridadson para su protección. Ellas hacen resumen deinformación proveniente de las referencias listadasen la s

7HUMO Y GASES -- El humo y los gases,pueden causar malestar o daño,particularmente en espacios sinventilación. No inhale el humo o gases.El gas de

8provoquer de graves incendies au contact dematériaux combustibles solides, liquides ou gazeux.Aussi faut-il observer les précautions suivantes:a. Élo

9levage, des câbles de grue ou divers cheminsélectriques.g. Empêchez l’apparition de toute humidité, notammentsur vos vêtements, à la surface de l’emp