ESAB POWERCUT-1500 Manuel de service

POWERCUT-1250 / 1500MANUAL & MECHANIZED PLASMARC CUTTING PACKAGE0558004232Installation, Operation and Service Manual (GB)This manual provides comp

194The PowerCut-1250 plasma cutting package combines the proven reliability of the PowerCut-1250 with the newly designed PT-32EH torch. The v

195Specications: PowerCut-1500Cuts 1-1/2 in. (38mm); severs 1-3/4 in. (45mm)1 ph. Input ...208/230 vac

196 Description P/N Quantity Heat Shield 0558001957 270 amp Nozzle 0558002618 440 amp drag Nozzle 0558002908 1Electrode 0558

197Optional Accessories:70 A Spare Parts Kit ...

198SECTION 1 DESCRIPTION

1992.1 GENERAL Proper installation is important for satisfactory and trouble-free operation of the PowerCut cutting package. It is suggested that e

200ELECTRIC SHOCK CAN KILL! Precaution-ary measures should be taken to provide maximum protection against electrical shock. Be sure that all p

201Before connecting to input power, make sure there is a line (wall) disconnect switch with fuses or circuit breakers at the main power panel. You ma

202WORKSAFETY GROUND2.6 SECONDARY OUTPUT CONNECTIONS FOR MANUAL CUTTINGThe torch comes factory installed.Clamp the work cable to the workpiece. Be

2033.0 OPERATION3.1 PowerCut-1250 / 1500 CONTROLS A. Power Switch. When placed in ON position, the white power light will glow indicat-ing cont

186This equipment will perform in conformity with the description thereof contained in this manual and accompa-nying labels and/or inserts when instal

204Figure 3-1B. PowerCut-1250 / 1500 ControlsD. Output Current Control. Adjustable from 20 to 70 amperes on Powercut-1250. Adjustable from 20 to 90

205ELECTRIC SHOCK can kill.• DoNOToperatetheunitwiththecoverremoved.• DoNOTapplypowertotheunitwhileholding or carrying the unit.

206IMPORTANT!!!Maintain ProperStand-O Distance3/16 to 1/4 Inch(4.8 to 6.4mm)Power Output increases with Stand O Distance!Figure 3-2b. Stand-o vs. P

2073.2.2 Drag Cutting with the PT-32EH Torch / PowerCut package.A. LOW CURRENT AUTO-DRAG FEATURE If drag cutting is desired for thin mate

208Fig 3.4. Exploded View of PT-32EH TorchELECTRODENOZZLESHIELDIMPORTANT!MAKE SHIELD VERY TIGHT!VALVE PIN*The valve pin is a crucial member of the sy

209Figure 3-5. Installation and Operation of Stand-o Guide (PT-32EH ONLY)THIN GAUGE MATERIALSCAN BE CUT WITH 1/16" (1.6 mm)TORCH-TO-WORK DISTAN

2103.3 PT32EH POSSIBLE CUTTING ISSUESFigure 3-6. Electrode Wear LimitNOTE: When replacing the nozzle, always inspect the electrode for wear. If mor

211POWERCUT-1250 / 1500MECHANIZED PLASMARC CUTTING PACKAGE

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2131.0 GENERAL The Powercut-1250 / 1500 is a compact, completely self-contained plasma cut-ting system. The system is shipped with the PT-21AMX me

187SECTION TITLE PAGE PARAGRAPH POWERCUT-1250/1500 MANUAL PLASMARC CUTTING PACKAGESECTION 1 DESCRIPTION ...

214The PowerCut-1250 plasma cutting package combines the proven reliability of the PowerCut-1250 with the newly designed PT-21AMX torch. The P

215Specications: PowerCut-1500Cuts 1-1/2 in. (38mm)1 ph. Input ...208/230 vac, 1 ph, 50/60 Hz, 82/74 A

216Optional Accessories:Torch Holder Assembly ...16V83 (0558004250)50 amp Spare Parts Kit ...

217Heat Shield 70/90 amp - 21326 (4485831)30/50 amp -21447 (4485832) Bae Tube - 21374 (4485838)Electrode AdaptorAssembly - 21332 (4485840)Insul

218Cutting Parameters for the PT-21AMX TorchPierce TimeMetal Thickness3613192532Air PressurepsigStand-Oin.mmArc VoltageDC Voltsseconds.125 .250.500.7

2192.1 GENERAL Proper installation is important for satisfactory and trouble-free operation of the PowerCut cutting package. It is suggested that e

220ELECTRIC SHOCK CAN KILL! Precaution-ary measures should be taken to provide maximum protection against electrical shock. Be sure that all p

221Before making any connections to the power source output terminals, make sure that all primary input power to the power source is deenergi

2222.6 SECONDARY OUTPUT CONNECTIONS FOR MECHANIZED CUTTINGClamp the work cable to the workpiece. Be sure the workpiece is connected to an app

223B. Remove nut on torch cable assembly.NutC. Insert torch cable assembly through opening in cover.D. Re-attach cable nut and tighten.E. Pull an

188SECTION TITLE PAGE PARAGRAPHSECTION 4 MAINTENANCE ...

224SECTION 2 INSTALLATION

2253.0 OPERATION3.1 PowerCut-1250 / 1500 CONTROLS NOTE: See Section 3.1.C, for complete operation instructions Trigger Lock SwitchTRIGGER LOCK

2263.2 PT21AMX TORCH USED WITH MECHANIZED PLASMA ONLY1. The seat comes assembled to the front end of the torch. If the seat becomes damage

227To connect PT-21AMX torch to the console, connect the power cable of the torch to the ‘‘NEG’’ terminal and pilot arc cable to the ‘‘POS

2283.3 PT21AMX POSSIBLE CUTTING ISSUESFigure 3-1. Electrode Wear LimitNOTE: When replacing the nozzle, always inspect the electrode for wear. If mo

189 SAFETY PRECAUTIONSSafety PrecautionsUsers of ESAB welding and plasma cutting equipment have the ultimate responsibility for ensuring

190 SAFETY PRECAUTIONSWELDING AND PLASMA CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING OR CUTTING. ASK FOR YOUR

191POWERCUT-1250 / 1500MANUAL PLASMARC CUTTING PACKAGE

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1931.0 GENERAL The Powercut-1250 / 1500 is a compact, completely self-contained plasma cutting system. As shipped, the system is fully assembled an