ESAB ESP-101 Manuel d'instructions

USValid for serial no. 015-xxx-xxxx0558 005 965 US 100701ESP-101Instruction manual

- 10 -US warningsHUMO Y GASES El humo y los gases, pueden causar malestar o daño, particularmente enespacios sin ventilación. No inhale el humo o gas

- 11 -US warnings6. Use el equipo sólo para el propósito que fue diseñado. No modifique el equipo en ningunamanera.INFORMACION ADICIONAL DE SEGURID

- 12 -US warnings4 MESURES DE SECURITE - French ATTENTION : ces règles de sécurité ont pour objet d'assurer votre protection. Elles constituentun

- 13 -US warnings6. Une fois le travail terminé, inspecter la zone de travail pour s'assurer qu'aucune étincelle ouprojection de métal ne ri

- 14 -US warningsFUMEES ET GAZL'inhalation des fumées et gaz peut provoquer des malaises et desdommages corporels, surtout lors de travaux dans l

- 15 -US warningsINFORMATIONS COMPLEMENTAIRES RELATIVES A LA SECURITE Pour plusd'informations relatives aux règles de sécurité pour les travaux d

155- 16 -bp15da1This product is solely intended for plasma cutting. Any other use may result inpersonal injury and / or equipment damage.Read and unde

- 17 -bp15da15 INTRODUCTIONUSE THE ESAB PT-37 PLASMARC TORCH WITH MECHANIZEDCONSOLES. USE OF TORCHES NOT DESIGNED FOR USE WITHTHIS CONSOLE COULD CREA

- 18 -bp15da1Specifications: ESP-101Pierces 3/4 inch (19.1 mm); Cuts 1-1/4 inch (32 mm) for Carbon & Stainless SteelPierces 3/4 inch (19.1 mm); Cu

- 19 -bp15da1ESP-101 Multi-Voltage:The ESP-101 multi-voltage console ships as a ESP-101 460 V console and aseparate TUA 2 Auto-Transformer.208-575 V C

-2-TOCaRights reserved to alter specifications without notice.1 USER RESPONSIBILITY 4...2 SAFETY PRECAUTIONS

- 20 -bp15da15.6 System and optional accessoriesTUA 2 Auto-transformer .0459145880Converts an input voltage of 208, 230, 400, 475, 500, or 575 V to460

- 21 -bp15da26 INSTALLATIONINSTALLING OR PLACING ANY TYPE OF FILTERING DEVICE WILLRESTRICT THE VOLUME OF INTAKE AIR, THEREBY SUBJECTINGTHE POWER SOURC

- 22 -bp15da2ELECTRIC SHOCK CAN KILL! PRECAUTINARY MEASURES SHOULD BE TAKEN TO PROVIDEMAXIMUM PROTECTION AGAINST ELECTRICAL SHOCK. BE SURETHAT ALL POW

- 23 -bp15da2ELECTRIC SHOCK CAN KILL! BEFORE MAKINE ELECTRICAL INPUT CONNECTIONS TO THEPOWER SOURCE “MACHINERY LOCKOUT PROCEDURES”SHOULD BE EMPLOYED.

- 24 -bp15da26.5.1 TUA2 Autotransformer primary input connectionsConnecting a multi-voltage versionThe ESP-101 460V version is equipped with an input

- 25 -bp15da22. Route the power cable through the upper strain relief of the TUA2autotransformer as shown below. Connect L1, L2, L3 leads to the 460 V

- 26 -bp15da22. Route the power cable through the lower strain relief of the TUA2autotransformer as shown below. Connect L1, L2, L3 leads to the volta

- 27 -bp15da36.6 CNC interface connectionNote: If replacing the ESP-100 with an ESP-101, reversing wires 1 and 2 on the CNC cablemay be necessary for

- 28 -bp15da3MAKE SURE POWER SWITCH ON CONSOLE IS IN OFF POSITIONAND PRIMARY INPUT POWER IS DE-ENERGIZED.6.7 Voltage divider adjustmentIt may be neces

PT−37- 29 -bp15da31. Remove insulated terminals to provide access tothe male spade terminals. (If needed, theinsulated terminals may then be used tote

-3-TOCaRights reserved to alter specifications without notice.10 REPLACEMENT PARTS 52...10.1 General 52...

- 30 -bp15da36.9 PT-37 torch installation1. Open lead access door on the left side of the ESP-101.2. Route the torch cable through the access opening

- 31 -bp15da3MAKE SURE POWER SWITCH ON CONSOLE IS IN OFF POSITIONAND PRIMARY INPUT POWER IS DE-ENERGIZED.6.10 Remote junction box installationThe Remo

- 32 -bp15da31. Redirection of solenoid control wiring:a. Locate, disconnect and reverse the trigger and solenoid interconnect plugsas shown.Trigger i

- 33 -bp15da3Important Note: Ensure tubing is securely fastened at least 1 inch away from pilot arc resistor.e. Secure the tubing to prevent contact w

- 34 -bp15da33. Insert the free end of the PT-37 Torch through the grommet on the other end ofthe RJB and make the 3. power and gas connections as sho

- 35 -bp15da36.13 Connecting to the ESP-101The extension cable is connected to the ESP-101 in the same manner as the PT-37torch.1. Open extension cabl

- 36 -bp15da47 OPERATIONELECTRIC SHOCK CAN KILL!- DO NOT OPERATE THE UNIT WITH THE COVER REMOVED- DO NOT APPLY POWER TO THE UNIT WHILE HOLDING ORCARRY

- 37 -bp15da4Figure.4-1 ESP-101 Controls3. Output current control. Adjustable from 20 to 100 amperes. Calibration marksare to provide a guide in setti

- 38 -bp15da4Figure. 4-2a ESP-101 controls6. Temp indicator lamp. The amber lamp will illuminate to indicate an internaloverheating condition has occu

- 39 -bp15da4Important Note: If after the initial sequence the display does not show the current setting butreverts back to displaying the model "

- 4 -US warningsBe sure this information reaches the operator.You can get extra copies through your supplier.These INSTRUCTIONS are for experienced op

- 40 -bp15da4Replace electrode before wear becomes deeper than 1.5 mm.7.3 Electrode wearIf the electrode has a pit which is more than .06" (1.5mm

- 41 -bp15da4Standoff Arc voltage Lag linesFigure 4-4. Cut qualityPositive (+) cut angle ABo

- 42 -bp15da4Top drossTop dross usually appears as splatter near the top edge of the kerf. This is a resultof torch standoff (arc voltage) set too hig

- 43 -bp15da43. Damaged cutting nozzle.4. Improper air pressure.5. Low air flow rate.6. Standoff too high - Nozzle to plate distance.B. Main arc extin

- 44 -bp15da58 MAINTENANCEBE SURE THAT THE WALL DISCONNECT SWITCH OR WALLCIRCUIT BREAKER IS OPEN BEFORE ATTEMPTING ANYINSPECTION OR WORK INSIDE OF THE

- 45 -bp15da5S Use a 100Ω resistor in series with the gate when performing curve tracer tests.S Never install devices into systems with power connecte

- 46 -bp15da5VOLTAGES IN PLASMA CUTTING EQUIPMENT ARE HIGH ENOUGHTO CAUSE SERIOUS INJURY OR POSSIBLY DEATH. BEPARTICULARLY CAREFUL AROUND EQUIPMENT WH

- 47 -bp15da5Code SolutionCauseError14 Cabinet temperature Too high, outside ofoperating limits.Check ventilation aroundunit.Check air louvers and any

- 48 -bp15da5D. The power is on, display does not show current setting but shows "ESP-101".The machine has detected a premature torch trigge

- 49 -bp15da5I. Air does not shut off.1. Check air test, the gas solenoid valve is energized when the switch is in the “on”position.a. Check voltage t

- 5 -US warnings4. Hot sparks or metal can lodge in rolled up sleeves, trouser cuffs, or pockets. Sleeves and collarsshould be kept buttoned and open

- 50 -bp15da59.5 Reference voltage checksA. Control board assembly (PCB1)1. Voltage test points - Tests are made with power on - no arc.S TP-15 - grou

- 51 -bp15da59.6 Sequence of operationON OFFStart signalGas solenoid valveFault light 30 sec post flowInverterCutting arc Pilot arcFig 6.2.Sequence

- 52 -bp15da510 REPLACEMENT PARTS10.1 GeneralAlways provide the serial number of the unit on which the parts will be used. Theserial number is stamped

- 53 -bp15da5SYMBOL / DESCRIPTION TERMINALMOUNTSOL1 10 -HEATSINK 28 -M1,2 18 -JP1 36 36WORK, GND1 44 44GND2 12 -PCB1,2 10PCB1 - J12 - 12PCB3 . POTENTI

- 54 -bp15da510.5 Display board assemblyDisplay board assemblyP/N 055803829711 REVISION HISTORY1. Original release for BETA use only: 04/20072. Prelim

- 55 -notesNOTES...

Edition 100701Schematic diagram - 56 -dp15e

Edition 100701- 57 -dp15e

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Replacement parts - 59 -bp05s

- 6 -US warningsELECTRIC AND MAGNETIC FIELDSMay be dangerous. Electric current flowing through any conductor causeslocalized Electric and Magnetic Fie

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- 7 -US warningsEQUIPMENT MAINTENANCEFaulty or improperly maintained equipment can cause injury or death. Therefore:1. Always have qualified personnel

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-76-backp3usESAB Welding & Cutting Products, Florence, SC Welding EquipmentCOMMUNICATION GUIDE - CUSTOMER SERVICESA CUSTOMER SERVICE QUESTIONS:Tel

- 8 -US warnings3 PRECAUCION DE SEGURIDAD - Spanish ADVERTENCIA: Estas Precauciones de Seguridad son para su protección. Ellas hacenresumen de informa

- 9 -US warnings7. Para información adicional , haga referencia a la publicación NFPA Standard 51B, “FirePrevention in Use of Cutting and Welding Proc